Mining & Construction

10m³/h Skid System & JY-219A Mobile Equipment Synergy Solution

Diesel Purification (Farm Large-Capacity Storage)

Key outcomes

Solution details

📋 Customer Background

A modernized core farm in Northeast China. The farm has an independent large-scale central fuel depot with a large annual diesel turnover, and operates multiple sub-farm work zones, with fleet scale and automation at a domestically leading level.

⚠️ Pain Points & Challenges

Before upgrading its filtration system, the farm faced the dual pressure of "source contamination" and "secondary contamination":

Inconsistent bulk intake fuel quality: Diesel delivered by external tanker trucks often contains residual rust and impurities from transport pipelines. If directly loaded into the tank, it contaminates the entire tank of fuel.

Storage tank breathing contamination: The extreme temperature differences in Northeast China cause storage tanks to frequently "breathe" in dust, generating sludge at the tank bottom.

Multiple transfer stages: Fuel must pass through "central depot - sub-farm depot - mobile fueling vehicle - agricultural machinery" with multiple transfers, each carrying contamination risk.

Higher tank cleaning costs: Previously, periodic manual cleaning of large storage tanks was required, which was time-consuming, risky, and generated waste.

🛠️ Solution

The farm implemented a "tiered purification strategy":

Skid gatekeeper (10m³/h): Skid-mounted precision filtration systems are installed at the central fuel depot intake port and circulation loop. High-flow purification begins immediately during unloading, ensuring "unpurified oil does not enter the tank."

Polymer Rigid Composite Membrane: Using Jingyuan® polymer rigid composite membrane, leveraging the oleophilic-hydrophobic properties of the membrane material, it efficiently intercepts particulate impurities while synergistically removing trace free water, ensuring in-depot fuel is clear, transparent, and meets cleanliness standards.

Periodic storage tank circulation: Periodic 10m³/h high-flow circulation purification of static stored fuel in the depot, keeping the fuel in a good state at all times.

Mobile terminal assurance (JY-219A): JY-219A units are configured on sub-farm fueling vehicles, serving as the final checkpoint before fuel enters combine harvesters.

📈 Results

This "combined approach" solution effectively improved the farm's energy security landscape. The 10m³/h skid system effectively reduced the maintenance pressure on the central fuel depot, noticeably extending the storage tank cleaning cycle. Through high-flow purification, in-depot fuel consistently remains within the good level of ISO 15/13/10, effectively reducing the burden on downstream JY-219A and agricultural machinery built-in filter cartridges. Since the complete system went into operation, the farm has not experienced any large-scale downtime incidents caused by fuel quality, with comprehensive maintenance costs significantly reduced.

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Customer feedback

We used to fear receiving substandard fuel—a single bad batch could damage an entire fleet of harvesters. Now, with these 10m³/h skid units guarding the fuel depot, plus mobile equipment in the fields, we have confidence in our fuel quality. This is not just about saving costs; it is about securing our autumn harvest.

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