Refinery & Oil Depot

Major Depots of a Northeast Oilfield

Regional Oil Depot Grid Quality Control

Key outcomes

Case Study

Stage 1 · Customer Problem

📋 Customer Problem

A Northeast Oilfield operates a vast finished fuel storage and transport network, with multiple depots of different scales and construction eras under its jurisdiction. These depots jointly undertake the diesel supply task for the surrounding area and the Northeast region, serving as an important component of regional energy logistics. When managing dispersed multiple oil depots, the customer faced the pain point of "inconsistency" across its network:

🏗️

Large Differences in Depot Conditions

Different oil depots were built in different years. Aging depots suffer from severe pipeline corrosion, while newer depots face impurity issues during the new tank break-in period, causing inconsistent dispatched fuel quality.

📊

Difficulty Unifying Quality Control

Previously, each depot used different brands of filters with varying precision, causing downstream logistics fleets to frequently complain that fuel from a specific depot was not as clean as from others.

🔧

Complex Maintenance Management

Diverse equipment models made spare parts inventory (cartridges, seals) cumbersome, increasing procurement and management costs across the depot network.

🚛

Shipping Efficiency Bottleneck

All oil depots face queuing pressure during peak dispatch periods, urgently requiring a standardized solution that guarantees both 60m³/h flow rate and unified precision.

Stage 2 · Fuel Analysis · NEW

🔬 Fuel Analysis

Fuel sampling across the 6 depots revealed significant quality variance driven by differing infrastructure ages and filter brands. The unified baseline target was set at ISO 14/12/10 for all dispatched diesel:

MetricBefore TreatmentAfter TreatmentImprovement
ISO 4406 Cleanliness~22/20/17 to ~24/22/19 (varies by depot)14/12/10 (all stations)3–4 levels ↑
Free Water (ppm)~200≤5075% ↓
Visual AppearanceInconsistent (cloudy at aging depots)Clear, transparent (all stations)
TAN (mgKOH/g)0.140.0843% ↓
Particle CompositionIron oxide, pipeline scale, break-in debris≥98% removed at ≥5 μm98% ↓

Values are representative across 6 depots with varying infrastructure conditions (aging pipelines at older depots, new-tank break-in at newer depots). Post-treatment results confirm all stations achieved the unified ISO 14/12/10 baseline.

Stage 3 · Solution

🛠️ Solution & System Configuration

The customer adopted a "unified model selection, distributed implementation" strategy, procuring multiple sets of Jingyuan 60m³/h purification units. All equipment adopts unified specifications and interface design, achieving "plug-and-play" integration into existing loading arm systems. A unified cleanliness baseline (ISO 14/12/10) was set for the entire jurisdiction, and all stations may only dispatch after meeting the standard.

Model
JY-DL60 (Standardized Version)
Flow Rate
60 m³/h
Membrane
Polymer Rigid Composite, 5 μm nominal
β Value
≥200 at rated pore size
Operating Pressure
0.2–0.4 MPa
Regeneration
Gas-pulse regeneration (brief 5-15 min safety pause)
Explosion-Proof
Ex d IIB T4
Deployment
6 stations, unified model

Key design decisions: The standardized modular design enables quick integration regardless of depot age or scale. The internal cartridge configuration offers good adaptability to different operating conditions, ensuring the same high-quality fuel output under varying conditions. Since all 6 stations use the same equipment model, the customer needs only one central spare parts depot, effectively reducing inventory backlog and cross-depot maintenance costs.

Stage 4 · Results

📈 Quantified Results

6
Stations Unified
14/12/10
ISO Baseline Achieved
¥0
Annual Consumable Cost
1
Central Spare Parts Depot
MetricBeforeAfterImprovement
Cross-Depot Quality VarianceSignificant (3–4 ISO levels)Zero (all at 14/12/10)100% unified
Spare Parts InventoryMultiple brands, high stockSingle model, 1 central depot
Filter Replacement CycleEvery 2–4 weeks (varies)0 (3-year membrane life)100% eliminated
Downstream Fleet ComplaintsFrequent (depot-specific)Eliminated
Peak Dispatch ThroughputBottlenecked by old filters60m³/h sustained at all stations

Through the distributed deployment of multiple units, the oilfield successfully narrowed the quality differences among its subordinate depots. Regardless of which sub-depot a tanker truck loads fuel from, the diesel cleanliness achieves ISO 14/12/10 standards. This "standardized replication" model not only improved the overall brand image but also effectively enhanced cross-depot equipment maintenance efficiency. The Jingyuan 60m³/h units have become a benchmark case for standardized depot upgrades in the region.

Stage 5 · Lessons Learned · NEW

💡 Lessons Learned

Key Success Factor

The "unified model selection, distributed implementation" strategy was the critical decision. By standardizing all 6 stations on the same JY-DL60 platform with a single ISO 14/12/10 baseline, the oilfield eliminated cross-depot quality variance while simplifying spare parts management to a single central depot.

⚠️

Common Pitfall

Many multi-depot operators allow each depot to independently select filter brands and precision levels. This fragmented approach creates inconsistent dispatched fuel quality, frustrates downstream fleet customers, and multiplies spare parts inventory complexity. A unified standard is essential for network-wide quality control.

🔄

Replication Advice

Directly applicable to any multi-depot oilfield or regional fuel distribution network. The standardized modular design enables rapid deployment across depots of different ages and scales. For networks requiring higher flow rates, multiple JY-DL60 units can be deployed in parallel at high-throughput stations while maintaining the same unified baseline.

Equipment

Equipment Used

JY-DL60 →
"

Customer feedback

Due to varying infrastructure conditions, managing the quality of multiple oil depots used to be a headache. By deploying Jingyuan 60m³/h units as standard equipment across 6 stations, we achieved unified quality output. Now, regardless of which depot the fuel comes from, the dispatched diesel all meets the same high standards.

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