JY-Q325 Containerized Skid-Mounted High-Flow Refined Oil Purification Station — 40m³/h Rigid Membrane Explosion-Proof Diesel Purification System
In field operations, large oil depots and high-throughput refined oil storage and transport, contamination load is high and conventional cartridges require frequent replacement, causing logistics difficulty, downtime loss and high operating cost.
JY-Q325 is a modular deep-purification solution developed by Jingyuan for demanding scenarios. It integrates a standard container frame, a 5mm thick polymer rigid composite membrane, and a 7.5kW explosion-proof motor and pump set to achieve stable 40m³/h high-flow operation.
The system supports gas-pulse backwash with flux recovery ≥95%, and the membrane module is designed for 2-3 years of service life. Its no-civil-work, plug-and-play design enables fast deployment on a flat site, making it suitable for large storage bases, field power support and mobile fuel systems.
Key parameters
Product overview
In field operations, large oil depots and high-throughput refined oil storage and transport, contamination load is high and conventional cartridges require frequent replacement, causing logistics difficulty, downtime loss and high operating cost.
JY-Q325 is a modular deep-purification solution developed by Jingyuan for demanding scenarios. It integrates a standard container frame, a 5mm thick polymer rigid composite membrane, and a 7.5kW explosion-proof motor and pump set to achieve stable 40m³/h high-flow operation.
The system supports gas-pulse backwash with flux recovery ≥95%, and the membrane module is designed for 2-3 years of service life. Its no-civil-work, plug-and-play design enables fast deployment on a flat site, making it suitable for large storage bases, field power support and mobile fuel systems.
Typical applications
Large oil depots and refined oil storage bases
Deep circulating purification removes sludge, gum and fine particles generated by long-term storage and protects outbound fuel quality.
Field generator sets and emergency energy support
Provides continuously clean fuel for diesel generator sets in remote mines and construction sites, supporting long-cycle power stability.
Mobile field fuel support systems
Rapidly deployable containerized supply stations provide high-cleanliness refined oil fueling for fleets and machinery.
Centralized fuel supply in industrial plants
Integrated into plant fuel pipelines for source purification and protection of high-end precision equipment.
Technical advantages
5mm thick polymer rigid composite membrane
The membrane wall is far thicker than conventional cartridges, offering strong impact resistance and high dirt-holding capacity for contaminated field fuels, with capture efficiency ≥98%@≥5µm.
2-3 year long-life low-consumable design
It replaces frequent consumable cartridge changes. Gas-pulse backwash restores flux to ≥95%, reducing field logistics and downtime pressure.
Standard containerized skid integration
No civil works, plug-and-play deployment, lifting lugs, forklift slots and openable top cover support fast transport, installation and maintenance in field and emergency scenarios.
Technical specifications
| Parameter | Specification | Note |
|---|---|---|
| Model | JY-Q325 | Containerized skid |
| Rated flow | 40 m³/h | High-flow design |
| Power configuration | 7.5 kW explosion-proof motor + centrifugal/gear pump | ExdIIBT4 |
| Filtration precision | Capture efficiency ≥98% @ ≥5 µm (recommended 5~10 µm) | High dirt-holding capacity |
| Maximum working pressure | 0.5 MPa (operating 0.2~0.3 MPa) | Safe operation |
| Fluid temperature range | 0 ~ 70°C | Low-temperature wax caution |
| Equipment material | Carbon steel skid frame standard; stainless steel optional | Durable and anti-corrosion |
| Seal material | Viton fluoroelastomer | High compatibility |
| Anti-corrosion grade | C3 | Industrial environment |
| Explosion-proof grade | ExdIIBT4 | Standard configuration |
| Engineering interface | Main oil line DN80 (3") flange; AC 380V three-phase | Standardized |
| Dimensions | 3040 × 1700 × 2340 mm | Containerized integration |
| Net weight | 1850 kg | Stable and reliable |
| Footprint | Approx. 5.16 m² | Modular deployment |
Compliance and certification
- Explosion-proof motor: ExdIIBT4
- Filtration performance based on ISO 16889
- Static grounding requirement: resistance ≤10Ω
- Dry nitrogen is recommended for backwash gas
- Hazardous waste disposal should comply with HW08/HW09 requirements
- Stainless steel material and whole-machine explosion-proof certification can be customized
FAQ
How long is the JY-Q325 membrane module service life?
The designed service life is 2-3 years. Backwash regeneration significantly reduces long-term operating cost.
Can the equipment support harsh field environments?
Yes. The containerized skid and explosion-proof motor are optimized for high-contamination, high-flow field conditions.
Does backwash require shutdown?
Gas-pulse backwash requires short shutdown. Flux recovery reaches ≥95%, making maintenance convenient.
Is it suitable for gasoline or other low-flash-point media?
It is only suitable for refined oils such as diesel and aviation kerosene with flash point ≥38°C. Gasoline and similar media are strictly prohibited.
Does installation require complex civil works?
No. It can be deployed on a flat site as a plug-and-play unit, greatly shortening deployment time.
Can it remove water from oil?
It can efficiently remove free water (≥95%), but cannot remove dissolved water.
Is customization supported?
Yes. Stainless steel material, automated control and other flow configurations are available after project assessment.
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